Friday, March 9, 2012

New Fuel-Injected Rotax 912 iS!

Rotax Aircraft Engines just raised the bar with its new Rotax 912 iS, fuel-injected, 100 hp engine, based on the truly ubiquitous core 912 mill we all know so well.

FYI: Did you know more than 170,000 Rotax aircraft units are in service worldwide?  Wow!  That’s a lot of engines.

The new powerplant is being hailed as the most fuel efficient aviation engine for light sport aircraft.

Alas, the 912 iS won’t download your email, doesn’t have a Retina display and has nothing in fact to do with Apple at all.



The “i” of course stands for fuel injected, and with this happy development come beaucoup  bennies:

<> Up to 30% lower fuel consumption than previous versions, and up to 78% lower than “comparable competitive engines”.  Could this lead to smaller fuel tanks in LSA?  That would easily make up for the 13 pound increase in engine weight and then some without giving up range.
The new Flight Design CTLSi fitted with the 912 iS
<> increased fuel efficiency from optimized fuel/air mixture for each cylinder at any altitude (no more dual carburetors!)
<> easier starting (Hardly a problem before)
<> more electrical power
<> easier preflight check
<> uses premium autogas up to grade E10.
<> reduced CO2 emissions
<> lower operating and maintenance costs (200 hour carb service/sync goes away!)
<>  same 2000-hour TBO as current 912 variants

Flight Design USA’s head honcho Tom Peghiny said this about the new CTLSi with the engine: "With fuel injection, Rotax has leaped forward...Carburetors demand more mechanical oversight and tuning the dual carbs increases complexity.
With fuel injection, balancing carbs is no longer necessary.  Pilots will find increased torque, easier starting, and smoother operation.  Carb ice concerns become a thing of the past."
FD and, I would assume, everyone else in the industry will be offering the 912 iS in their aircraft once mass production kicks off, in May.
The actual fuel injection process is run by a Rockwell Collins Electronic Control Unit (ECU) similar to the one in fuel injected cars.  The ECU can be software optimized for peak-efficiency burn by a mechanic with a laptop due to its computer interface.

Each cylinder has two injector ports for redundant fuel supply and reliability.  Overall weight is 13 lbs. heavier.  Size is virtually the same as the 912.
The 912 iSc will be the certified version.
No word yet on how much more we’re talking about in cost.

For a closer look, Dan Johnson will have one at the LAMA LSA Mall  inside the Sun 'n Fun 2012 entrance later this month in Florida.  Experts will be there to chat!  Tech wienie dream!















Wednesday, March 7, 2012

Lessons From The Field part Deux


Time to wrap up this week’s discussion with John Lampson, CFII and veteran Flight Design CTLS instructor.
Our topic: How and why are LSA different than GA airplanes and what transition challenges do they present for experienced GA pilots?
LSA like this Alto 100 can surprise GA pilots
 with robust takeoff performance.
"LSA really perform,” says John.  “When you add power in the CT, it wants to just leap off the ground.  That's not true of most heavier GA airplanes."
"As I said earlier, GA experience shouldn’t hold pilots back in an LSA. But I’ve noticed they’re often surprised at the lighter, more dramatic, responsive feel of LSA, especially when they make the exact same control inputs that they're used to for a GA airplane."
"New pilots on the other hand, with no prior flying experience, have no preconceptions.  I can teach them from the ground up. They don't have to combat and unlearn those old habits first."
Does that mean baby blue students get with the program quicker?
Many GA pilots have never flown an aircraft with a stick
"Not at all. The brand new pilot still has the whole 'learning to fly' curve to climb, while the seasoned GA pilot just needs to amend some ingrained habits.  It's called the Law of Primacy: things that are first learned are best remembered...and can be difficult to unlearn."
“But I sure don’t mean to scare away GA pilots", he hastens to add. "Most of the time they do just great, there’s just some transition time needed, to make individual adjustments to these new aircraft."
"I have had pilots with thousands of hours expect that all they'll need is a quick, 'around the patch' flight, rather than any actual training."
"Usually, they're surprised at how different the LSA is once they get in the air.”
He recounts a recent flight with a gentleman he unabashedly describes as “a phenomenal pilot. I'd wanted to fly with him because I expected I'd learn something. But he expected I would just sign him off without flying.  'Let's go up for just half an hour,' I said."
Many GA aircraft like this Cessna 170
 use a yoke for pitch and roll
"After we landed, he said, ‘Wow, I’m really glad we did that! It's worth it to go up with someone who knows the plane better I do.’  Obviously I didn’t teach him how to fly; he did really great in the CT.  But his whole attitude toward LSA changed after that flight.”
John points out  some adjustments specific to the CTLS that illustrate the general idea that proper transition to LSA flight is important:
"The sight picture forward takes a bit of getting used to during taxi, takeoff and landing."
I struggled with this myself: the short, puppy dog-curving nose sets up a false sense of where straight ahead is that gave me problems, particularly on landings.  I’d slide into final thinking I had the wheels lined up straight down the runway, and was surprised to find I as several degrees off, putting a bit of a side load on the tires.  That took awhile to adjust to.
"You sit in a little more reclined attitude too,” John continues.  “It's a little more sporty than many GA planes."
“Also, we forget sometimes that some GA pilots people have never flown using a stick before.  That yoke-to-stick transition can take a bit of time."
"And again, the sheer performance of it: it's simply a quicker, more sensitive airplane.  People are always surprised, pleasantly of course, by the climb performance and dramatic deck angle.  We get 1200 to 1500 fpm sometimes in the CT.”
“‘Hey, I didn’t expect that from a 100 hp engine!' is something I hear all the time."
Engine rpm is another surprise.
Spicy LSA: the FK 12 Comet comes with Rotax or Lycoming 233-LSA engines for sport flying or acrobatics.

“GA pilots are used to 1700 rpm for runup and 2400 rpm for cruise. In a Rotax, which is a reduction drive-geared engine, the numbers approach twice that: 4000 and higher for cruise, 3000-4000 rpm for run up."
"Glass panels present another challenge for transitioning pilots.”
Since LSA don’t require FAA certification for EFIS (Electronic Flight Instrument Systems), there’s a proliferation of affordable “glass” cockpits in the industry.  They're not nearly as common in the existing fleet of GA cockpits, especially in training airplanes like the C-172 that have been around forever.
Full EFIS cockpits are standard for many LSA cockpits
“ Everything in LSA is moving away from steam gauges,” says John.  “Not only do LSA perform differently, but there's the whole visual difference in the cockpit to learn. Students can feel overwhelmed by having to hunt for the altitude, airspeed, turn and bank and other indicators are on the screen, not to mention how to hit the right buttons to change the displays.  Getting used to EFIS screens can be more challenging  for Cessna and Cherokee pilots than  the performance difference."
"It all boils down to this:  I tell new students, first timers and veteran GA pilots alike:  'Don’t even worry about trying to absorb the EFIS avionics today; let’s fly the airplane first.  It’ll quickly become very familiar and easy to digest once you’re exposed to it a bit.’”
Call to my blog readers: If you've got any questions about LSA training for John, please post a comment here and we'll answer it in a jump on it in a future post.
And many thanks again John for sharing your expertise!

Monday, March 5, 2012

Lessons From The Field

My good pal John Lampson, the 6000 hour CFII who took me through my Sport Pilot training a few years back now, continues the good fight to put well-trained, safe Light Sport Aircraft pilots in the air.
John Lampson, left, CFII and busy LSA instructor, and the Flight Design CTLS he's taught more than 1000 hours on.
John's a CFII, so he teaches for all the GA ratings, but he's getting a lot of students putting in LSA time on the Flight Design CTLS that's on leaseback out of Premier Flight Center in Hartford, CT.
John's done well over 1000 hours of training by now in the CT so I thought he'd be a great source of regular tips on learning to fly, or transition to, light sport flight.
Some LSA like the Breezer feel very much like a "Wichita Tin" GA airplane.
We got to chatting on which topic to kick off this training discussion with and before long settled on something we'd covered before and that I've written about in the past: how is flying an LSA different, especially for rated GA pilots used to heavier, less responsive aircraft, and what challenges does that present to the student? Take it away my bro!
"Pilots with experience in GA airplanes," John begins, "can have some challenges a novice won't have, and vice versa.  It can be harder to 'unteach' someone who's used to a Cessna 172, 152 or Piper Cherokee.  Those are all great trainers, but they are different from LSA in several important ways."
"And I don’t at all mean to say LSA are like a piece of crystal that you can break if you're not careful; they're strong, sturdy, well-designed, great flying airplanes for sure; they're just not as heavy, for example.  I tell students and transition pilots alike that they just need to fly one with a lighter touch."
...while some, like the former PiperSport, can have very sensitive
 pitch and/or roll forces.
 
"My students who are used to a Bonanza or Warrior can be a little heavy handed in an LSA, for example.  They have relatively lighter wing loading and also sophisticated, clean and efficient airframes, like the CT which is composite and has no rivets.  It's a carbon fiber design, with a very low drag profile, and is very responsive in handling."
"LSA have very good engines too."  The Rotax, Jabiru, new Lycoming 233-LSA and CubCrafter's CC340 for example have all proven themselves with many years of reliable service and easy, trouble-free maintenance.
MatevΕΎ Lenarcyk is proving the point all over again with his current round-the-world flight that just crossed the Pacific and landed in New Zealand...all on a single Rotax engine!
My talk with John about heavy-handed flying brought to mind the first time I flew a Toxo, a beautiful, sleek low wing S-LSA monoplane that unfortunately is no longer marketed in the U.S.
I'd been flying my hang glider around the same time.  Flying a "diver" is a push-pull affair - you're suspended from the wing's center of gravity in a harness - which can require a fair amount of, shall we say, largess in control movements.
And then there are the LSA Cubs like this beauty from
Legend, which handle like, well, Cubs
Flying the Toxo on a demo flight for one of my first LSA articles (maybe even the first), I pulled a departure stall, the airplane fell off on a wing and I corrected by stuffing the stick forward with the approximate enthusiasm I would have done in my hang glider, i.e. with way more gusto than I should have.
In a split second the highly sensitive pitch axis responded as it was designed to, which resulted in me and my demo pilot kinda sorta looking straight down at the ground.
He quickly barked, "I got it!", took the controls and disaster was averted. Well, not disaster, but further embarrassment at least; the sudden nose over caught me by surprise and I didn't trust my reflexes for a second on the recovery, which he made with a practiced easing back on the stick while chopping throttle and all was right with the world again.  That was exciting.
The SportCruiser/PiperSport is/was another LSA with a very sensitive pitch response which I hear has been dampened down now to balance with the roll control, which was more nominal.
The point being, although some LSA are certainly more GA-like in their dynamically stable control forces - the Jabiru 230 and Breezer II come to mind - an LSA, for a veteran Wichita Tin driver, can indeed surprise a first-time pilot.
We'll talk more with John tomorrow on this topic.  Many thanks to John Lampson!

Saturday, February 25, 2012

Corrections to Falcon Post

Here's correx on a couple mistakes in the last post on the Renegade Falcon and FK 12 Comet LSA biplane:
The gentleman who bought the Falcon at Sebring is from Switzerland, not Sweden.
The Comet with the Lycoming 233 LSA engine, which is rated for aerobatics unlike the Rotax-powered version, will be marketed by both Renegade and Hansen Air Group.
Mike Hansen told me not everyone who is interested in the Comet wants to do aerobatics in it.  Some folks just love bipes, so the Hansens will also continue to sell the Rotax-powered version.

Friday, February 24, 2012

Falcons On The Hunt


Just heard from “Doc” Bailey of the Renegade Light Sport gang, who have taken over U.S. production of the sleek, muscular Falcon S-LSA along with wrangling the new Lycoming 233 LSA series of engines.
Roomy, sexy, great lines...it's been awhile coming, but the Falcon is now in production.
In mid-May, Doc says they’ll be introducing their latest US version of the Falcon, including the tailwheel to tricycle version which uses the same airframe.
The entire plane is now made here in the US, and based on the constant attention and sales at Sebring, Renegade would seem to have a success on their hands.  I’ll be flying it in the next few weeks: have been looking forward to that for some time.
Manfred Wasser, happy new owner.
Packing up for Switzerland!
Meanwhile, Doc tells me, “We have just moved into our new 44,000 foot facility here at Lee’s Summit (MO).  Sometime I would like to give you a tour of our facility and then when and if you want to go to North Carolina I will take you to our new composite plant, (where) we hope to be making as many as six LSA airframes there soon for different 'want to be Made in the USA' vendors.”
He says the new version of the Falcon will knock my socks off.  That's a tall order, I wear SmartWool socks.
“We will be at Sebring doing demo rides a few days before Sun ‘n Fun (March 27-April 1)...we will have three aircraft in the works to be flying before the show…so busy, busy, busy.”
The airplane I shot at Sebring, which you see here, just went off to Switzerland, representing Renegade’s first sale abroad.
“TURN ABOUT’S FAIR PLAY!” crows Doc, speaking of reversing the flow of LSA back across the Big Pond.  
The lucky owner is Manfred Wasser of Sweden.  
“He flew every LSA made in Europe,” says Doc.  “When he climbed abroad our bird he wrote us a check on the spot.  He flew over here especially to test fly it and when he got out the big grin overcame him.  All pretenses of sales negotiations went out the window.  He said how much, we told him and his wife wrote the check.”
Get me a wife like that!
Looks like it'll do 150 knots easy, doesn't it?
Manfred, according to Doc, is retired and plans to land on “every grass strip and every paved runway, published or not, in the entire continent of Europe in the next two years.”
That sounds like a tall order and a whale of a good time...and a great way to sell airplanes, since he just became a dealer as well.
As if that wasn’t enough news for one day, Doc Bailey, ever the voluble entrepreneur, tacked on this tidbit: any day now he’ll be receiving two Funk FK-12 Comets from Germany, to have the new Lycoming 233, fully aerobatic light sport engines installed in them.  The Hansen Air Group sells that airplane here in the states and are having Doc mount the engines to allow the sexy little bipe to do aerobatics: they're prohibited for the Rotax engine, which it's also rigged for.  The Hansen booth was another constantly busy place at Sebring, that is one very cute airplane.
I was all set to fly the Comet at Sebring when it blew a tire after our air2air shoot and was out for the rest of the show.  That’s another one I’m going down early to Florida to fly before SnF, can't wait.  
Mark your calendars for that show!  The Air Force Thunderbirds will be there, along with a crackin’ good night fireworks air show.